Weber Gas Grill Natural Gas Barbecues User Manual

GENERAL INFORMATION  
SUMMIT 475 & 675  
Natural Gas Barbecues  
Summit 475 NG  
THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY.  
Summit 675 NG  
THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY.  
BUILT-IN CONSTRUCTION GENERAL INFORMATION  
WARNING  
A Weber-Stephen Products Co. insulated sleeve must be used for any built-in installation.  
LOCATING YOUR BARBECUE  
When determining a suitable location for your barbecue installation, give attention to concerns such as exposure to wind, proximity to  
traffic paths, and keeping any gas supply lines as short as possible. Never locate the Weber Gas Barbecue in a garage, breezeway,  
shed, under an unprotected overhang, or other enclosed area. Locate the barbecue and structure so there is enough room to safely  
evacuate the area in case of a fire.  
CLEARANCE FROM NON-COMBUSTIBLE SURFACES OR  
STRUCTURES  
CLEARANCE FROM COMBUSTIBLE SURFACES OR  
STRUCTURES  
Warning: Clearance from the outside walls of the sides and  
back of the insulated sleeve must be a minimum of 6 inches  
from a non-combustible surface. Measure from the outside  
wall of the insulated surface to the non-combustible  
surface. Figure 1. Refer to “Install Gas Supply” on page 2  
before starting installation.  
Warning: Clearance from the outside walls of the sides and  
back of the insulated sleeve must be a minimum of 24  
inches from a combustible surface. Measure from the  
outside wall of the insulated surface to the combustible  
surface. Figure 2. Refer to “Install Gas Supply” on page 2  
before starting installation.  
COMBUSTIBLE SURFACE  
NON- COMBUSTIBLE SURFACE  
24 inches  
6 inches  
Insulated sleeve  
Countertop  
Insulated sleeve  
Countertop  
Figure 2  
Figure 1  
WARNING: All countertop finished surfaces must be  
constructed of a noncombustible material.  
98251 3/99  
WARNING: All countertop finished surfaces must be  
constructed of a noncombustible material.  
 
BUILT-IN SLEEVE GAS  
LINE LOCATIONS  
VENTILATION  
Note:These drawings are only a reference.  
Front of sleeve  
Support tubes  
Plan view  
View of left side  
View of right side  
Figure 7  
B
A
Support tubes  
Front of sleeve  
C
Right side view  
Figure 6  
BUILT-IN SLEEVE GAS LINE  
LOCATIONS  
475  
675  
Tolerances  
+ 1⁄  
View of front side  
View of back side  
- 116  
16  
A
B
C
5.0”  
5.0”  
Figure 8  
+ 1⁄  
- 116  
+ 1⁄  
16  
10.1”  
2.5”  
10.1”  
2.5”  
Cross ventilation must be incorporated in the  
supporting structure. We recommend a minimum of  
100 square inches of venting per side.  
- 132  
32  
Vents should be on two sides of the structure.  
The dimensions shown indicate the location of the gas  
line inlet flange in the insulated sleeve. The support  
members of the built-in structure must not impede  
passage of the gas lines.  
Figures 5 and 6 are references only.  
Location of the vents should be from the center,  
outward.  
Locate the vents at both the bottom of the structure  
Area should be kept clear of sharp, jagged, or extremely  
abrasive surfaces to avoid possible damage to gas supply  
lines. Exercise caution when pulling gas lines through  
built-in structure.  
and at the top of the structure.  
The bottom vents should be as close to ground level  
as possible. Make sure the vent area is not blocked  
by interior supports of the structure.  
Note: Leave an access in the structure for gas supply  
and regulator service.  
We recommend vents with screens.  
Access doors to the structure are not considered vents.  
Clean the vents periodically.  
ƽDANGER: Failure to follow recommended minimum  
venting instructions can cause gas to collect in the  
structure in the event of a gas leak. This may result in  
a fire or an explosion which can cause serious bodily  
injury or death, and damage to property.  
3
 
Gas line piping  
TYPICAL GAS SUPPLY  
INSTALLATION  
If the length of line required does not exceed 50 feet,  
use a 5/8" O.D. tube. One size larger should be used  
for lengths greater than 50 feet.  
WE RECOMMEND THAT THIS INSTALLATION BE  
DONE BY A LICENSED PROFESSIONAL.  
Gas piping may be copper tubing, type K or L;  
polyethylene plastic tube, with a minimum wall  
thickness of .062 inch; or standard weight (schedule  
40) steel or wrought iron pipe.  
General Specifications for Piping  
Note - Contact your local municipality for building  
codes regulating outdoor gas barbecue installations.  
In absence of Local Codes, you must conform to the  
latest edition of ANSI Z223.1.  
Copper tubing must be tin-lined if the gas contains  
more than 0.3 grams of hydrogen sulfide per 100 cubic  
feet of gas.  
This barbecue is designed to operate at 4.5 inches of  
water column pressure. Use only the regulator  
supplied with the cooking module.  
Plastic tubing is suitable only for outdoor,  
underground use.  
Gas piping in contact with earth, or any other material  
which may corrode the piping, must be protected  
against corrosion in an approved manner.  
A manual shut-off valve must be installed outdoors,  
and be accessible, not in the “built-in” structure. An  
additional manual shut-off valve indoors should be  
installed in the branch fuel line in an accessible  
location near the supply line.  
Underground piping must have a minimum of 18" cover.  
Test connections  
CAUTION: If young children are in the area, a locking  
valve should be considered.  
All connections and joints must be thoroughly tested for  
leaks in accordance with local codes and all listed  
procedures in the latest edition of ANSI Z223.1.  
Pipe compound should be used which is resistant to the  
action of natural gas when gas connections are made.  
DANGER  
The gas connections must be firmly attached to rigid,  
permanent construction.  
Do not use an open flame to check for gas  
leaks. Be sure there are no sparks or open  
flames in the area while you check for gas  
leaks. This will result in a fire or explosion  
which can cause serious bodily injury or death,  
and damage to property.  
The information provided in this manual is general for  
typical installations. We cannot cover all possible  
installation ideas. We recommend prior to installation  
that you contact your municipality for local building  
codes and your local fire department for installation  
verification.You can also call Weber-Stephen  
Products Co. at 1-888-33SUMMIT (1-888-337-8664) and  
we will try and answer any questions you may have.  
If you have any questions, contact the Weber-Stephen  
Customer Service Center at 1-888-33-SUMMIT  
(1-888-337-8664).  
4
 
GENERAL INFORMATION  
BUILT-IN SIDE BURNER  
For Summit Natural  
Gas Cooking Modules  
THIS ACCESSORY MAY BE PURCHASED SEPERATELY.  
THIS GAS APPLIANCE IS DESIGNED  
FOR OUTDOOR USE ONLY.  
BUILT-IN CONSTRUCTION GENERAL INFORMATION  
WARNING  
A Weber-Stephen Products Co. insulated sleeve must be used for any built-in installation.  
LOCATING YOUR SIDE BURNER  
When determining a suitable location for your side burner installation, give attention to concerns such as exposure to wind, proximity  
to traffic paths, and keeping any gas supply lines as short as possible. Never locate the Weber Gas Side Burner in a garage,  
breezeway, shed, under an unprotected overhang, or other enclosed area. Locate the side burner and structure so there is enough  
room to safely evacuate the area in case of a fire.  
CLEARANCE FROM NON-COMBUSTIBLE SURFACES OR  
STRUCTURES  
CLEARANCE FROM COMBUSTIBLE SURFACES OR  
STRUCTURES  
Warning: Clearance from the outside walls of the sides and  
back of the sleeve must be a minimum of 6 inches from a  
non-combustible surface. Measure from the outside wall of  
the sleeve to the non-combustible surface. Figure 1. Refer to  
“Install Gas Supply” on page 2 before starting installation.  
Warning: Clearance from the outside walls of the sides and  
back of the sleeve must be a minimum of 24 inches from a  
combustible surface. Measure from the outside wall of the  
sleeve to the combustible surface. Figure 2. Refer to “Install  
Gas Supply” on page 2 before starting installation.  
COMBUSTIBLE SURFACE  
24 inches  
NON- COMBUSTIBLE SURFACE  
6 inches  
Insulated sleeve  
Countertop  
Countertop  
Insulated sleeve  
Figure 1  
Figure 2  
WARNING: All countertop finished surfaces must be  
constructed of a noncombustible material.  
WARNING: All countertop finished surfaces must be  
constructed of a noncombustible material.  
5
 
BUILT-IN STRUCTURE  
CUTOUT DIMENSIONS  
All dimensions are to finished surfaces.  
BUILT-IN STRUCTURE  
SLEEVE DIMENSIONS  
WIDTH  
A
B
HEIGHT  
C
DEPTH  
Figure 3  
Figure 5  
BUILT-IN CUTOUT DIMENSIONS  
BUILT-IN INSULATED SLEEVE  
DIMENSIONS  
Side Burner Tolerances  
+ 316”  
A
B
103⁄  
41⁄  
4
- 0  
Side burner Tolerances  
+ 332”  
2”  
+ 1⁄  
4
- 0  
A
B
101932”  
4964”  
+ 316”  
- 0  
C
24”  
40  
+ 1⁄  
- 0  
8
-0  
WT  
+ 1⁄  
-0  
4
C
232532”  
40  
Weight (expressed in pounds) represents the total weight  
of the sleeve and the cooking unit and does not include  
the permanent structure housing the sleeve.  
WT  
Weight (expressed in pounds) represents the total weight  
of the sleeve and the cooking unit and does not include  
the permanent structure housing the sleeve.  
The sleeve must be supported from the bottom.  
Recommended cutout dimensions “A through C” include a  
nominal clearance dimension to facilitate installation. Any  
additional clearance must be within tolerances shown or fit-  
up of sleeve and built-in structure may be adversely affected.  
Countertop  
Specified sleeve dimensions “A through C” reflect the  
dimension to the mounting surface of the trim excluding  
the overhang.  
WARNING: Air holes must be provided in the structure  
at the top and bottom to provide ventilation in the event  
of a gas leak.  
Air holes can be located in a low visibility area and should  
be protected by screening material to prevent rodents and  
insects from entering the structure. Air holes will also help  
dry moisture.  
If you are going to use a rotisserie with the cooking module,  
make sure you space the side burner far enough away to  
facilitate its use.  
Silicon sealant  
Figure 4  
Before installing the sleeve, lay a bead of silicon sealant  
around the top perimeter and front sides of the structure  
in the areas that the flanges of the sleeve will rest. This  
will prevent moisture seepage. The sealant you use must  
have a temperature rating above 120°F. If necessary,  
caulk between the flange of the sleeve and finished  
countertop surface.  
WARNING: All countertop finished surfaces must be  
constructed of a noncombustible material.  
6
 
BUILT-IN CONSTRUCTION GENERAL INFORMATION  
CLEARANCE FROM COMBUSTIBLE SURFACES OR  
STRUCTURES  
WARNING  
A Weber-Stephen Products Co. factory  
installed sleeve must be used for any  
built-in installation.  
Warning: Clearance from the outside walls of the  
sides and back of the sleeve must be a minimum of  
24 inches from a combustible surface. Measure from  
the outside wall of the sleeve to the combustible  
surface. Figure 2. Refer to “Install Gas Supply” on  
page 2 before starting installation.  
LOCATING YOUR SIDE BURNER  
When determining a suitable location for your side burner  
installation, give attention to concerns such as exposure  
to wind, proximity to traffic paths, and keeping any gas  
supply lines as short as possible. Never locate the Weber  
Gas Side Burner in a garage, breezeway, shed, under an  
unprotected overhang, or other enclosed area. Locate the  
side burner and structure so there is enough room to  
safely evacuate the area in case of a fire.  
COMBUSTIBLE SURFACE  
24 inches  
CLEARANCE FROM NON-COMBUSTIBLE SURFACES  
OR STRUCTURES  
Warning: Clearance from the outside walls of the  
sides and back of the sleeve must be a minimum of 6  
inches from a non-combustible surface. Measure from  
the outside wall of the sleeve to the non-combustible  
surface. Figure 1. Refer to “Install Gas Supply” on  
page 2 before starting installation.  
NON- COMBUSTIBLE SURFACE  
6 inches  
Sleeve  
Countertop  
Figure 2  
WARNING: All countertop finished surfaces must be  
constructed of a noncombustible material.  
Sleeve  
Countertop  
Figure 1  
WARNING: All countertop finished surfaces must be  
constructed of a noncombustible material.  
7
 
A manual shut-off valve must be installed outdoors,  
and be accessible, not in the “built-in” structure. An  
additional manual shut-off valve indoors should be  
installed in the branch fuel line in an accessible  
location near the supply line.  
BUILT-IN SLEEVE GAS  
LINE LOCATIONS  
CAUTION: If young children are in the area, a locking  
valve should be considered.  
Pipe compound should be used which is resistant to the  
action of natural gas when gas connections are made.  
The gas connections must be firmly attached to rigid,  
permanent construction.  
A
The information provided in this manual is general  
for typical installations. We cannot cover all possible  
installation ideas. We recommend prior to installation  
that you contact your municipality for local building  
codes and your local fire department for installation  
verification.You can also call Weber-Stephen Products  
Co. at 1-888-33SUMMIT (1-888-337-8664) and we will try  
and answer any questions you may have.  
B
Figure 6  
BUILT-IN SLEEVE GAS LINE  
LOCATIONS  
Gas line piping  
If the length of line required does not exceed 50 feet,  
use a 5/8" O.D. tube. One size larger should be used  
for lengths greater than 50 feet.  
Side Burner Tolerances  
+ 1⁄  
Gas piping may be copper tubing, type K or L;  
polyethylene plastic tube, with a minimum wall  
thickness of .062 inch; or standard weight  
(schedule 40) steel or wrought iron pipe.  
- 116  
16  
A
B
11932”  
+ 1⁄  
- 116  
16  
8”  
Copper tubing must be tin-lined if the gas contains  
more than 0.3 grams of hydrogen sulfide per 100 cubic  
feet of gas.  
The dimensions shown indicate the location of the gas line  
inlet flange in the sleeve. The support members of the built-  
in structure must not impede passage of the gas lines.  
Plastic tubing is suitable only for outdoor,  
Area should be kept clear of sharp, jagged, or extremely  
abrasive surfaces to avoid possible damage to gas supply  
lines. Exercise caution when pulling gas lines through  
built-in structure.  
underground use.  
Gas piping in contact with earth, or any other material  
which may corrode the piping, must be protected  
against corrosion in an approved manner.  
Note: Leave an access in the structure for gas supply  
and regulator service.  
Underground piping must have a minimum of 18" cover.  
Test connections  
All connections and joints must be thoroughly tested for  
leaks in accordance with local codes and all listed  
procedures in the latest edition of ANSI Z223.1.  
TYPICAL GAS SUPPLY  
INSTALLATION  
WE RECOMMEND THAT THIS INSTALLATION BE  
DONE BY A LICENSED PROFESSIONAL.  
DANGER  
Do not use an open flame to check for gas  
leaks. Be sure there are no sparks or open  
flames in the area while you check for gas  
leaks. This will result in a fire or explosion  
which can cause serious bodily injury or death,  
and damage to property.  
General Specifications for Piping  
Note - Contact your local municipality for building  
codes regulating outdoor gas barbecue installations.  
In absence of Local Codes, you must conform to the  
latest edition of ANSI Z223.1.  
This barbecue is designed to operate at 4.5 inches of  
water column pressure. Use only the regulator  
supplied with the cooking module.  
If you have any questions, contact the Weber-Stephen  
Customer Service Center at 1-888-33-SUMMIT  
(1-888-337-8664).  
8
 

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