Weber Burner 42376 User Manual

SUMMIT®  
#
42376  
BUILT-IN LP SIDE BURNER INSTALLATION/OWNER'S GUIDE  
Summit® Built-In LP Side Burner  
THESE ACCESSORIES MAY BE PURCHASED SEPARATELY.  
YOU MUST READ THIS OWNERS GUIDE  
BEFORE OPERATING YOUR GAS GRILL  
ƽ WARNING: Follow all leak-check procedures  
carefully in this manual prior to barbecue  
operation. Do this even if the barbecue was  
dealer-assembled.  
ƽ DANGER  
If you smell gas:  
1. Shut off gas to the appliance.  
2. Extinguish any open flames.  
3. Open lid.  
4. If odor continues, keep away from the  
appliance and immediately call your gas  
supplier or your fire department.  
Leaking gas may cause a fire or explosion  
which can cause serious bodily injury or  
death, or damage to property.  
NOTICE TO INSTALLER: These instructions  
must be left with the owner and the owner  
should keep them for future use.  
THIS GAS APPLIANCE IS DESIGNED FOR  
OUTDOOR USE ONLY.  
ƽ WARNING: Do not try to light this appliance  
without reading the “Lighting Instructions”  
section of this manual.  
ƽ WARNING  
1. Do not store or use gasoline or other  
flammable liquids or vapors in the vicinity  
of this or any other appliance .  
2. An LP cylinder not connected for use shall  
not be stored in the vicinity of this or any  
other appliance.  
42376 US 01/18/06  
LP  
 
3
WARRANTY  
OPERATING  
WARRANTY  
Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL  
PURCHASER of this Weber® gas grill that it will be free of defects in  
material and workmanship from the date of purchase as follows:  
ƽ WARNING: Only use this barbecue outdoors in a  
well-ventilated area. Do not use in a garage, building,  
breezeway or any other enclosed area.  
ƽ WARNING: Your Summit® Built-In gas barbecue shall  
not be used under an unprotected combustible roof or  
overhang.  
Stainless Steel Lid,  
All Remaining Parts,  
10 years  
5 years  
ƽ WARNING: Your Summit® Built-In gas barbecue is not  
intended to be installed in or on recreational vehicles  
and/or boats.  
ƽ WARNING: Do not use the barbecue within 24 inches  
(600 mm) of combustible materials, top, bottom, back  
or sides of the grill.  
when assembled and operated in accordance with the printed instructions  
accompanying it.  
Weber may require reasonable proof of your date of purchase.  
THEREFORE, YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE.  
This Limited Warranty shall be limited to the repair or replacement of  
parts that prove defective under normal use and service and which on  
examination shall indicate, to Weber’s satisfaction, they are defective.  
Before returning any parts, contact the Customer service representative in  
your region using the contact information sheet provided with your manual.  
If Weber® confirms the defect and approves the claim, Weber® will elect to  
replace such parts without charge. If you are required to return defective  
parts, transportation charges must be prepaid. Weber® will return parts to  
the purchaser, freight or postage prepaid.  
This Limited Warranty does not cover any failures or operating difficulties  
due to accident, abuse, misuse, alteration, misapplication, vandalism,  
improper installation or improper maintenance or service, or failure to  
perform normal and routine maintenance, including but not limited to  
damage caused by insects within the burner tubes, as set out in this owner’s  
manual.  
ƽ WARNING: The entire cooking box gets hot when in  
use. Do not leave unattended.  
ƽ WARNING: Keep any electrical supply cord and the fuel  
supply hose away from any heated surface.  
ƽ WARNING: Keep the cooking area clear of flammable  
vapors and liquids such as gasoline, alcohol, etc., and  
combustible materials.  
ƽ WARNING: Never store an extra (spare) LP cylinder  
under or near the Weber® gas barbecue.  
ƽ WARNING: Keep the ventilation openings of the  
cylinder enclosure free and clear of debris.  
ƽ WARNING: Turn off the gas at the LP gas supply  
cylinder when the outdoor cooking gas appliance is not  
in use.  
ƽ WARNING: Never store an outdoor cooking  
gas appliance indoors unless the LP cylinder is  
disconnected and removed from the outdoor cooking  
gas appliance.  
ƽ WARNING: LP cylinders must be stored outdoors out  
of the reach of children and must not be stored in a  
building, garage, or any other enclosed area.  
Deterioration or damage due to severe weather conditions such as hail,  
hurricanes, earthquakes or tornadoes, discoloration due to exposure to  
chemicals either directly or in the atmosphere, is not covered by this Limited  
Warranty.  
There are no other express warrants except as set forth herein and any  
applicable implied warranties of merchantability and fitness are limited in  
duration to the period of coverage of this express written Limited Warranty.  
Some regions do not allow limitation on how long an implied warranty lasts,  
so this limitation may not apply to you.  
Weber® is not liable for any special, indirect or consequential damages.  
Some regions do not allow the exclusion or limitation of incidental or  
consequential damages, so this limitation or exclusion may not apply to you.  
Weber® does not authorize any person or company to assume for it  
any other obligation or liability in connection with the sale, installation,  
use, removal, return, or replacement of its equipment; and no such  
representations are binding on Weber®.  
This Warranty applies only to products sold at retail.  
STORAGE AND/OR NONUSE  
• The gas must be turned off at the liquid propane cylinder when the Weber®  
gas barbecue is not in use.  
WEBER-STEPHEN PRODUCTS CO.  
Customer Service Center  
1890 Roselle Road, Suite 308  
Schaumburg, IL 60195  
USA  
 
4
GAS INSTRUCTIONS  
LOCATING YOUR BUILT-IN SIDE BURNER  
When determining a suitable location for your Built-In Side Burner installation,  
give attention to concerns such as exposure to wind, proximity to traffic paths,  
and keeping any gas supply lines as short as possible. Never locate the Sum-  
mit® Built-In Side Burner in a garage, breezeway, shed, under an unprotected  
overhang, or other enclosed area. Locate the Side Burner and structure so  
there is enough room to safely evacuate the area in case of a fire.  
24 inches Any Surface  
CLEARANCE FROM COMBUSTIBLE SURFACES OR  
STRUCTURES  
ƽ WARNING: Clearance from the outside walls of the  
sides and back of the LP Tank Cabinet must be a minimum  
of 24 inches any surface. Refer to “Typical Gas Supply  
Installation” before starting installation.  
Side  
Burner  
ƽ WARNING: The structure, “island” counter tops and  
adjacent work areas for the LP Tank Cabinet installation  
must be built from noncombustible materials only.  
24 inches min.  
for lid clearance  
Note: For a countertop  
treatment: Recommended  
3/4 inch overhang. Notch  
front edge for frame to  
fully slide in.  
NOTE: If you have questions on what materials are considered  
noncombustible, contact you local building supplier or fire department.  
BUILT-IN SRUCTURE CUTOUT DIMENSIONS  
ƽWARNING: All counter top finished surfaces must be  
constructed of a noncombustible material.  
All dimensions are to finished surfaces.  
Side Burner  
Cut out Dimensions Tolerances  
1
A
B
C
10 1 "  
+
+
+
/
/
/
4" - 1  
4" - 1  
4" - 1  
/
/
/
"
"
"
2
4
4
4
1
1
3 3  
/
"
4
16 1  
/
"
4
 
5
GAS INSTRUCTIONS  
BUILT-IN GAS LINE LOCATIONS  
TEST CONNECTIONS  
All connections and joints must be thoroughly tested for leaks in  
GENERAL CONSTRUCTION DETAILS  
Summit® Built-In side burner unit should be on site before construction  
accordance with local codes and all listed procedures in the latest  
edition of ANSI Z223.1/NFPA 54.  
begins.  
1
All dimensions have a tolerance of plus or minus +/-  
/
” inch.  
4
ƽ DANGER  
Do not use an open flame to check for gas leaks. Be  
sure there are no sparks or open flames in the area  
Provide access for a corrugated gas line depending on the location of the  
side burner in relation to your main gas supply and regulator position.  
while you check for gas leaks. This will result in a fire  
or explosion which can cause serious bodily injury or  
death, and damage to property.  
Area should be kept clear of sharp, jagged, or extremely abrasive surfaces  
to avoid possible damage to gas supply lines. Exercise caution when pulling  
gas lines through built-in structure.  
A 3/8 “ inch stainless steel corrugated gas line should be used to connect  
the side burner to the regulator accessory coupling.  
ƽWARNING: Do not use a rubber gas hose.  
Be sure to secure the side burner unit with non corrosive screws  
anchored into the finished surface of the “island structure”.  
Replace the plastic plug on the front mounting hole to conceal the screw  
once side burner is secure.  
ꢀꢁꢂꢃ 3!% STAINLESS  
CORRUGATED GAS LINE  
4YPICAL TANK  
CABINET LOCATION  
MOUNTING THE SIDE BURNER  
Connect the corrugated gas line to the side burner valve located on  
the back right hand side of side burner.  
 
6
GAS INSTRUCTIONS  
TYPICAL BULK PROPANE GAS SUPPLY INSTALLATION  
We recommend that this installation be done by a LICENSED  
professional.  
GAS LINE PIPING  
Refer to the piping chart at the bottom of previous page.  
The corrugated gas line from the manifold is 58 inches long. Do not  
extend the gas line.  
General Specifications for Piping  
Note - Contact your local municipality for building codes regulating  
outdoor gas grill installations. In absence of Local Codes, you must  
conform to the latest edition of the National Fuel Gas Code ANSI Z223.1/  
We have provided the means to make an SAE 45° flare connection.  
Do not use pipe sealant on this connection.  
If the length of line required does not exceed 50 feet, use a 5/8”  
O.D. tube. One size larger should be used for lengths greater than  
50 feet. Refer to piping chart.  
NFPA 54.  
Gas piping may be copper tubing, type K or L; polyethylene plastic  
tube, with a minimum wall thickness of .062 inch; or standard weight  
(schedule 40) steel or wrought iron pipe.  
Copper tubing must be tin-lined if the gas contains more than 0.3  
grams of hydrogen sulfide per 100 cubic feet of gas.  
Plastic tubing is suitable only for outdoor, underground use.  
Gas piping in contact with earth, or any other material which may  
corrode the piping, must be protected against corrosion in an  
approved manner.  
This grill is designed to operate at 10.5 inches of water column  
pressure. An LP in line regulator may be necessary for this pressure.  
ƽ CAUTION: If young children are in the area, a  
locking valve should be considered.  
Pipe compound should be used which is resistant to the action of  
liquid propane gas when gas connections are made.  
The gas connections must be firmly attached to rigid, permanent  
construction.  
Underground piping must have a minimum of 18” cover.  
Note: The information provided in this manual is general for typical  
installations. We cannot cover all possible installation ideas. We  
recommend, prior to installation, that you contact your municipality  
for local building codes and your local fire department for installation  
verification.  
If you have any questions, contact Customer Service at 1-800-446-1071.  
Table  
10-1  
Maximum Capacity of Pipe in Cubic Feet of Gas per Hour for Gas Pressures of 0.5 psi or Less and a Pressure Drop of 0.3 Inch  
Water Column. (Based on a 0.60 Specific Gravity Gas)  
Nominal  
Internal  
Length of Pipe (Feet)  
Iron Pipe Diameter  
Size  
(Inches)  
(Inches)  
10  
20  
30  
40  
50  
60  
70  
80  
90  
100  
125  
150  
175  
200  
1/4  
3/8  
1/2  
3/4  
1
.364  
.493  
32  
72  
22  
49  
18  
40  
15  
34  
14  
30  
12  
27  
11  
25  
11  
23  
10  
22  
9
8
8
7
6
21  
18  
17  
15  
14  
.622  
132  
92  
73  
63  
56  
50  
46  
43  
40  
38  
34  
31  
28  
26  
.824  
278  
190  
152  
285  
590  
890  
1650  
2700  
4700  
9700  
130  
245  
500  
760  
1450  
2300  
4100  
8300  
115  
215  
440  
670  
1270  
2000  
3600  
7400  
105  
195  
400  
610  
1150  
1850  
3250  
6800  
96  
90  
84  
79  
72  
64  
59  
55  
1.049  
1.380  
1.160  
2.067  
2.469  
3.068  
4.026  
520  
350  
180  
370  
560  
1050  
1700  
3000  
6200  
170  
350  
530  
990  
1600  
2800  
5800  
160  
320  
490  
930  
1500  
2600  
5400  
150  
305  
460  
870  
1400  
2500  
5100  
130  
275  
410  
780  
1250  
2200  
4500  
120  
250  
380  
710  
1130  
2000  
4100  
110  
225  
350  
650  
1050  
1850  
3800  
100  
210  
320  
610  
980  
1700  
3500  
1 1/4  
1 1/2  
2
1050  
1600  
3050  
4800  
8500  
17500  
730  
1100  
2100  
3300  
5900  
12000  
2 1/2  
3
4
©1997 National Fire Protection Association, Inc., and International Approval Services - U.S., Inc. All Rights Reserved.  
 
7
GAS INSTRUCTIONS  
1). There should be at least two ventilation openings, (a hole or group  
TEST CONNECTIONS  
All connections and joints must be thoroughly tested for leaks in accordance  
with local codes and all listed procedures in the latest edition of the National  
Fuel Gas Code ANSI Z223.1/NFPA 54.  
of holes, for the purpose of ventilation) in the sidewalls of the island  
structure. The openings should be located within 5 inches (127mm) of  
the top of the enclosure. The ventilation openings should be equally  
sized and spaced at a minimum of 90 degrees, and be unobstructed.  
The openings shall have a total free open area of not less than 20  
square inches. (This relates to 1 square inch of ventilation area, per  
pound of stored fuel capacity).  
2). Ventilation openings (a hole or group of holes, for the purpose of  
ventilation) should be provided at floor level. The ventilation openings  
should have a total free area of not less than 10 square inches. (This  
relates to 1/2 square inch of ventilation area, per pound of stored  
fuel capacity). There should be at least two ventilation openings  
if the ventilation openings at floor level are in the sidewall. The  
ventilation openings should be within 5 inches (127mm) of the floor.  
The ventilation openings should be of equal size and be spaced at a  
minimum of 90 degrees, and should be unobstructed.  
ƽ DANGER  
Do not use an open flame to check for gas leaks. Be  
sure there are no sparks or open flames in the area  
while you check for gas leaks. This will result in a fire  
or explosion which can cause serious bodily injury or  
death, and damage to property.  
3). The minimum size of the ventilation hole (s) should not be less than 1/4  
inch.  
4). The ventilation openings in the sidewalls should not allow venting into  
the empty or “hollow” area of the “island”. If a gas leak should occur  
or the LP cylinder should vent in the LP cylinder enclosure, the gas  
should not be allowed to vent or migrate into the empty or “hollow” area  
of the “island”. Ventilation openings in the sidewalls of the enclosure  
should only communicate with the outside of the “island” structure, so  
that the gas can dissipate outside of the “island” structure.  
c). If the remote LP cylinder enclosure has four sides, a top and a bottom,  
and is intended for installation in a built-in “island” enclosure;  
1). At least one ventilation opening (a hole or group of holes, for the  
purpose of ventilation) needs to be on one side of the enclosure  
that communicates with the outside of the “island” structure. If a gas  
leak should occur or the LP cylinder should vent in the LP cylinder  
enclosure, the gas should not be allowed to vent or migrate into the  
empty or “hollow” area of the “island”. Ventilation openings should only  
communicate with the outside of the “island” structure, so that the gas  
can dissipate outside of the “island” structure. The ventilation opening  
should be located within 5 inches (127mm) of the top of the enclosure,  
and should have a total free area of 20 square inches. (This relates to  
1 square inch of ventilation area, per pound of stored fuel).  
TYPICAL 20 LP PROPANE GAS SUPPLY INSTALLATION  
We strongly recommend that you use the Summit® Built-In  
Tank Cabinet (#21280) for installations using a 20 lb LP cylinder, mounted  
remotely in an “island” structure.  
The Summit® Built-In Tank Cabinet is a CSA listed accessory for installing  
a remote mounted 20 lb LP cylinder, in an “island” structure. Summit® Built-  
In Tank Cabinet has a hose and regulator assembly and gas connections,  
for connecting a remote mounted LP cylinder to the Summit® Built-In gas  
grill. The hose and regulator is listed as a required part of the CSA listed  
Summit® Built-In gas grill.  
The Summit® Built-In Tank Cabinet also meets the requirements for venting,  
tank retention and separation of the LP cylinder from a heat source as  
outlined in the ANSI Standard for Outdoor Cooking Gas Appliances, Z21.58/  
CSA 1.6 for LP enclosures.  
The Summit® Built-In Tank Cabinet has its own installation guide.  
If you do not use the Summit® Built-In Tank Cabinet, you need to hire  
a licensed contractor or licensed plumber and they need to follow the  
requirements described in the ANSI Standard for Outdoor Cooking Gas  
Appliances, Z21.58/CSA 1.6 for LP enclosures.  
2). At least one ventilation opening (a hole or group of holes, for the  
purpose of ventilation) needs to be on one side of the enclosure that  
communicates with the outside of the “island” structure, at the bottom.  
If a gas leak should occur or the LP cylinder should vent in the LP  
cylinder enclosure, the gas should not be allowed to vent or migrate  
into the empty or “hollow” area of the “island”. Ventilation openings  
should only communicate with the outside of the “island” structure,  
so that the gas can dissipate outside of the “island” structure. The  
ventilation opening should be located within 5 inches (127mm) of the  
bottom of the enclosure, and should have a total free area of 10 square  
inches. (This relates to 1/4 square inch of ventilation area, per pound  
of stored fuel).  
The requirements described in the Standard for Outdoor Cooking Gas  
Appliances, Z21.58/CSA 1.6. are as follows;  
A remote enclosure for an LP gas cylinder shall be ventilated by openings at  
both the upper and lower levels of the cylinder. This shall be accomplished  
by one of the following:  
a). One side of the remote LP cylinder enclosure shall be completely  
open; or  
b). If the remote LP cylinder enclosure is designed to have four sides,  
a top and a bottom, ventilation is required for the remote LP cylinder  
enclosure;  
 
8
GAS INSTRUCTIONS  
3). The minimum size of the ventilation hole (s) should not be less than 1/4  
inch.  
If you do not follow the DANGER statements exactly, the Warranty on the  
Summit® Built-In gas grill will be voided.  
d). The remote LP cylinder enclosure should be constructed with non-  
combustible materials. The remote LP cylinder enclosure should isolate  
the LP cylinder from the burner compartment, so that it provides shielding  
from radiation, be a flame barrier and provide protection from foreign  
material such as hot drippings.  
CONNECT GAS SUPPLY  
1) Uncap the flare fitting from the optional side burner connection located  
inside the Summit® Built-InTank Cabinet (#21280).  
Note: We strongly recommend that you use the Summit® Built-In Tank  
Cabinet (#21280) for installations using a 20 lb LP cylinder, mounted  
remotely in an “island” structure.  
e). There should be a minimum of 2 inches (50.8mm) between the ground  
and the floor of the remote LP cylinder enclosure.  
If your, licensed contractor or licensed plumber, builds an LP cylinder  
enclosure following the guidelines in the ANSI Standard for Outdoor  
Cooking Gas Appliances,  
f). The LP cylinder valve should be readily accessible for hand operation.  
A door on the remote LP cylinder enclosure to gain access to the LP  
cylinder valve is acceptable, provided it is non-locking and can be opened  
without the use of tools.  
Z21.58 CSA 1.6, you need to order kit number (#21287).  
If your licensed contractor or licensed plumber builds an LP cylinder enclosure  
following the guidelines in the ANSI Standard for Outdoor Cooking Gas  
Appliances,  
2) Connect the corrugated gas line to the side burner Connection.  
Z21.58 CSA 1.6, you need to order kit number (#21287), which will contain the  
hose and regulator assembly, mounting bracket for the regulator, connection  
fittings and LP tank bracket for retaining the LP cylinder that must be used with  
the Summit® Built-In gas grill. The hose and regulator in the kit (#21287) is  
listed as part of the CSA listed Summit® Built-In gas grill.  
top of  
box  
90º  
fitting  
ƽ DANGER  
Plug unused hole  
with supplied plug.  
Use of any other hose and regulator assembly could be  
dangerous, and may not provide adequate gas supply to  
the Summit® Built-In gas grill, and could result in a fire  
or an explosion causing serious bodily injury or death,  
and damage to property.  
back of  
box  
Connection to  
LP Tank  
Cap  
(Optional  
Side Burner)  
ƽ DANGER  
Side View  
Failure to use the Summit® Built-In Tank Cabinet for a  
20 lb cylinder or failure to build a LP cylinder enclosure  
for a 20 lb cylinder following the requirements for  
ventilation, cylinder retention and separation of the LP  
cylinder from a heat source, listed in the ANSI Standard  
for Outdoor Cooking Gas Appliances, ANSI Z21.58 CSA  
1.6, could be dangerous, and could result in a fire or an  
explosion causing serious bodily injury or death and  
damage to property.  
top of  
box  
90º  
fitting  
Plug unused hole  
with supplied plug.  
back of  
box  
Connection to  
LP Tank  
to side burner  
Side View  
 
9
GAS INSTRUCTIONS  
TEST CONNECTIONS  
CONNECTING THE LIQUID PROPANE CYLINDER  
ƽ WARNING: Make sure that the LP cylinder valve is  
closed. Close by turning valve clockwise.  
All connections and joints must be thoroughly tested for leaks in accordance  
with local codes and all listed procedures in the latest edition of AS5601/  
AG601.  
ƽ DANGER  
Do not use an open flame to check for gas  
leaks. Be sure there are no sparks or open  
flames in the area while you check for leaks.  
Sparks or flames will result in a fire or  
explosion which can cause serious bodily  
injury or death, and damage to property.  
ƽ DANGER  
Do not use an open flame to check for gas leaks. Be  
sure there are no sparks or open flames in the area  
while you check for gas leaks. This will result in a fire  
or explosion which can cause serious bodily injury or  
death, and damage to property.  
We utilize various LP tank manufacturers. Some of the tanks have differing  
top collar assembles. (The top collar is the metal protective ring around the  
valve.) One series of tanks mount with the valve facing front. The other tanks  
mount with the valve facing away from the fuel scale. These types of tanks  
are illustrated below.  
You will need: LP cylinder, a soap and water solution and a rag or brush to  
apply it.  
1) Turn the LP cylinder so the opening of the valve is either to the front, side  
or rear of the Weber® gas barbecue. Lift and hook the cylinder onto the  
fuel gauge.  
FILL LIQUID PROPANE CYLINDER  
To ll, take the liquid propane cylinder and filler adapter to an RV center or  
look up gas-propane in the phone book for other sources of liquid propane  
gas.  
ƽWARNING: We recommend that your liquid propane  
cylinder be filled at an authorized liquid propane gas  
dealer by a qualified attendant, who fills the tank by  
weight.  
IMPROPER FILLING IS DANGEROUS.  
The liquid propane cylinder must be installed, transported and stored in an  
upright position, and should not be dropped or handled roughly.  
Never store or transport the liquid propane cylinder where temperatures can  
reach 125°F / 51°C (too hot to hold by hand – for example: do not leave the  
liquid propane cylinder in a car on a hot day).  
For full instructions on safe handling of liquid propane cylinders, see Section  
“Operating”.  
2) Loosen the cylinder lock wing nut. Swing the cylinder lock down. Tighten  
the wing nut.  
IMPORTANT LP CYLINDER INFORMATION  
Failure to follow these DANGER statements exactly may result in a fire  
causing death or serious injury.  
ƽDANGER  
ƽ NEVER store a spare LP cylinder under or near this  
barbecue.  
ƽ NEVER fill the tank beyond 80% full.  
ƽ WARNING: Only use this grill outdoors in a  
well-ventilated area. Do not use in a garage, building,  
breezeway or any other enclosed area.  
CHECK THAT ALL BURNER VALVES ARE OFF  
Valves are shipped in the OFF position, but you should check to be sure that  
they are turned OFF. Check by pushing down and turning clockwise. If they  
do not turn, they are off. Proceed to the next step. If they do turn,  
continue turning them clockwise until they stop, then they are off. Proceed to  
the next step.  
 
10  
GAS INSTRUCTIONS  
To Connect the hose to the cylinder:  
CHECK FOR GAS LEAKS  
3) Remove the plastic dust cover from the valve.  
4) Screw the regulator coupling onto the tank valve, clockwise, or to the  
right. Hand-tighten only.  
After a period of nonuse, we recommend that you perform the following  
maintenance procedures for your safety.  
ƽ WARNING: Check the hose before each use of the  
grill for nicks, cracking, abrasions or cuts. If the hose  
is found to be damaged in any way, do not use the grill.  
Replace using only Summit® authorized replacement  
hose. Contact the Summit® Built-In Customer Service at  
1-800-446-1071.  
Inspect the burner for correct flame pattern. Clean if necessary,  
following the procedures outlined in the “General Maintenance” section  
of this manual.  
Check all gas fittings for leaks.  
ƽ DANGER  
Note: This connection tightens clockwise and will not allow gas to flow unless  
the connection is tight. The connection requires tightening by hand only.  
ƽ WARNING: Do not use a wrench to tighten the  
connection. Using a wrench could damage the  
Do not use an open flame to check for gas  
leaks. Be sure there are no sparks or open  
flames in the area while you check for leaks.  
Sparks or open flames will result in a fire or  
explosion, which can cause serious bodily  
injury or death and damage to property.  
regulator coupling and could cause a leak.  
5) Mix soap and water.  
6) Turn on the cylinder valve.  
ƽ WARNING: You should check for gas leaks every time  
you disconnect and reconnect a gas fitting.  
Note - All factory-made connections have been thoroughly checked for gas  
leaks. The burners have been flame-tested. As a safety precaution however,  
you should recheck all fittings for leaks before using your Weber Gas Barbe-  
cue. Shipping and handling may loosen or damage a gas fitting.  
ƽ WARNING: Perform these leak checks even if your  
barbecue was dealer or store assembled.  
You will need: a soap and water solution, and a rag or brush to apply it.  
Note - Since some leak test solutions, including soap and water, may be  
slightly corrosive, all connections should be rinsed with water after checking  
for leaks.  
Make sure side burner is OFF.  
To perform leak checks: open cylinder valve by turning the cylinder valve  
hand-wheel counterclockwise.  
7) Check for leaks by wetting the fitting with the soap and water solution  
and watching for bubbles. If bubbles form, or if a bubble grows, there is a  
leak.  
If there is a leak, turn off the gas and tighten the fitting. Turn the gas back  
on and recheck with the soap and water solution.  
If leak does not stop, contact the Summit® Built-In Customer Service at  
1-800-446-1071. Do not use the barbecue.  
ƽ WARNING: Do not ignite burners when leak checking.  
Check for leaks by wetting the connections with the soap and water solution  
and watching for bubbles. If bubbles form or if a bubble grows, there is a  
leak.  
8) When leak checking is complete, turn gas supply OFF at the source and  
rinse connections with water.  
Check:  
1) Corregated gas line-to-Accessory “T” Connection  
2) Regulator-to-Cylinder connection.  
ƽ WARNING: If there is a leak at connection (1),  
retighten the fitting with a wrench and recheck for  
leaks with soap and water solution.  
If a leak persists after re-tightening the fitting, turn  
OFF the gas. DO NOT OPERATE THE GRILL. Contact  
Customer Service 1-800-446-1071.  
 
11  
OPERATING  
Check:  
SAFE HANDLING TIPS FOR LIQUID PROPANE GAS CYLINDERS  
3) “T” Connection-to-Hose connections.  
4) The hose-to-Regulator connection.  
Liquid Propane (LP) gas is a petroleum product as are gasoline and  
natural gas. LP gas is a gas at regular temperatures and pressures. Under  
moderate pressure, inside a cylinder, LP gas is a liquid. As the pressure is  
released, the liquid readily vaporizes and becomes gas.  
LP gas has an odor similar to natural gas. You should be aware of this  
odor.  
ƽ WARNING: If there is a leak at connections (2,3, or  
4), turn OFF the gas. DO NOT OPERATE THE GRILL.  
Contact Customer Service 1-800-446-1071.  
When leak checks are complete, turn gas supply OFF at the source and  
rinse connections with water.  
LP gas is heavier than air. Leaking LP gas may collect in low areas and  
prevent dispersion.  
To ll, take the LP cylinder to an RV center, or look up “gas-propane” in the  
phone book for other sources of LP gas.  
(1)  
ƽ WARNING: We recommend that your LP cylinder be  
filled at an authorized LP gas dealer, by a qualified  
attendant, who fills the tank by weight. IMPROPER  
FILLING IS DANGEROUS.  
ƽ WARNING: If you exchange your LP cylinder, make  
sure you get a similar tank in return. Your LP cylinder is  
equipped with a quick closing coupling or type 1 valve  
and an OPD (Overfilling Prevention Device). Other LP  
cylinders may not be compatible with your barbecue  
connection.  
Side View  
(2)  
Air must be removed from a new LP cylinder before the initial filling. Your  
LP dealer is equipped to do this.  
The LP cylinder must be installed, transported and stored in an upright  
position. LP cylinders should not be dropped or handled roughly.  
Never store or transport the LP cylinder where temperatures can reach  
125° F (51.7° C) (too hot to hold by hand - for example: do not leave the  
LP cylinder in a car on a hot day).  
Note - A refill will last about 20 hours of cooking time at normal use. The fuel  
scale will indicate the propane supply so you can refill before running out. You  
do not have to run out before you refill.  
Treat “empty” LP cylinders with the same care as when full. Even when the  
LP tank is empty of liquid there still may be gas pressure in the cylinder.  
Always close the cylinder valve before disconnecting.  
ƽ CAUTION: When transporting the LP cylinder make  
sure the plastic dust cover is in place over the valve.  
This will keep dust and dirt from the threaded portion  
of the valve.  
Side View  
(3)  
Do not use a damaged LP cylinder. Dented or rusty LP cylinders or LP  
cylinders with a damaged valve may be hazardous and should be replaced  
with a new one immediately.  
(4)  
 
12  
OPERATING  
LIGHTING THE SIDE BURNER.  
LIQUID PROPANE (LP) CYLINDER(S)  
1) Open the side burner lid.  
The joint where the hose connects to the LP cylinder must be leak tested  
each time the LP cylinder is reconnected. For example, test each time the  
LP cylinder is refilled.  
2) Check that the side burner valve is turned OFF. (Push knob in and turn  
clockwise to ensure that it in the off position.)  
Be sure the regulator is mounted with the small vent hole pointed  
downward so that it will not collect water. This vent should be free of dirt,  
grease, bugs etc.  
ƽ WARNING: The burner control knob must be in the  
OFF position before turning on the liquid propane  
cylinder valve. If it is not in the OFF position, when  
you turn on the LP cylinder valve, the “excess gas  
flow control” feature will activate, limiting the flow  
of gas from the LP cylinder. If this should occur, turn  
OFF the LP tank valve and burner control knobs. Then  
start over.  
The LP cylinder and connections supplied with your Weber® gas barbecue  
have been designed and tested to meet government, American Gas  
Association, and Underwriters Laboratories requirements.  
(1)  
DOT 4BA240  
3) Turn the LP tank valve on (turn counter-clockwise).  
4) Push in and turn the side burner control valve to START/HI.  
5) Push igniter button and hold until burner ignites. You will hear the  
igniter sparking.  
00/02  
ƽ CAUTION: Side burner flame may be difficult to see  
on a bright sunny day.  
ƽ WARNING: If the side burner does not light:  
(2)  
If you have questions about spare LP cylinders contact  
Customer Service at 1-800-446-1071.  
All LP tank supply systems must include a collar to protect the cylinder  
valve.  
The LP cylinder must be a 20-lb. size (18 1/4 inches high, 12 1/4 inches in  
diameter).  
The cylinder should be constructed and marked in accordance with  
the Specifications for LP - Gas Cylinders of the U.S. Department of  
Transportation (D.O.T.) or the National Standard of Canada,  
CAN/CSA-B339, Cylinders, Spheres and Tubes or Transportation of  
Dangerous Goods; and Commission, as applicable.  
ꢄꢅ ꢆ  
SIDE BURNER LIGHTING INSTRUCTIONS  
1) Turn OFF the side burner control valve.  
2) Wait 5 minutes to let the gas clear before you try  
again or try to light with a match.  
ƽ DANGER  
Failure to open the lid while igniting the side  
burner, or not waiting 5 minutes to allow the gas  
to clear if the side burner does not light, may  
result in an explosive flame-up which can cause  
serious bodily injury or death.  
TO EXTINGUISH  
Push down and turn each burner control knob clockwise to the OFF  
position. Turn gas supply OFF at the source.  
 
13  
MAINTENANCE  
MANUALLY LIGHTING THE SIDE BURNER  
CROSSOVER® IGNITION SYSTEM OPERATIONS  
If the Crossover® ignition system fails to ignite the LEFT burner in a  
burner set, light the LEFT burner with a match. If the LEFT burner lights  
with a match, then check the Crossover® ignition system.  
ƽ DANGER  
Check that both ignition wires(1,2) are attached properly.  
Check that the Crossover® ignition button is activating.  
You should hear the igniter sparking.  
Failure to open the lid while igniting the side  
burner, or not waiting 5 minutes to allow the  
gas to clear if the side burner does not light,  
may result in an explosive flame-up which can  
cause serious bodily injury or death.  
If the Crossover® ignition system still fails to light, contact the Customer  
Service Representative in your area using the contact information on our  
REPLACE IGNITER BATTERIES  
1) Open the side burner lid.  
2) Check that the side burner valve is turned OFF. (Push the knob down  
and turn clockwise to ensure that it is in the off position.)  
Parts required: 1 AA alkaline battery per igniter.  
Unscrew igniter button from front of control panel. Remove igniter button and  
contact spring. Remove old battery and replace with a new AA  
alkaline battery. Positive end (1) of battery faces inward as shown in illustra-  
tion. Replace spring contact (2) and screw igniter button (3) back onto battery  
compartment.  
ƽ WARNING: The burner control knob must be in the  
OFF position before turning on the liquid propane  
cylinder valve. If it is not in the OFF position, when  
you turn on the LP cylinder valve, the “excess gas  
flow control” feature will activate, limiting the flow  
of gas from the LP cylinder. If this should occur, turn  
OFF the LP tank valve and burner control knobs.  
Then start over.  
3) Turn the LP tank valve on (turn counter-clockwise).  
4) Put match in a match holder and strike match.  
5) Push down and turn the side burner control valve to START/HI.  
6) Hold match holder and lit match by right side of side burner.  
(2)  
ꢄꢅꢈ  
(1)  
(3)  
7) Push igniter button and hold until burner ignites. You will hear the  
igniter sparking.  
ƽ CAUTION: Side burner flame may be difficult to see  
on a bright sunny day.  
ƽ WARNING: If the side burner does not light:  
1) Turn OFF the side burner control valve.  
2) Wait 5 minutes to let the gas clear before you try  
again or try to light with a match.  
 
14  
SIDE BURNER TROUBLESHOOTING  
PROBLEM  
CHECK  
CURE  
Side Burner does not light.  
Is gas supply off?  
Turn supply on.  
The excess flow safety device, which  
is part of the barbecue to cylinder  
connection, may have activated.  
To reset the excess flow safety device turn all burner control knobs and  
the cylinder valve OFF. Disconnect the regulator from the cylinder. Turn  
burner control knobs to HIGH. Wait at least 1 minute. Turn burner control  
knobs OFF. Reconnect the regulator to the cylinder. Turn cylinder valve  
on slowly. Refer to “Lighting Instructions”.  
Flame is low in HIGH position  
Is the fuel hose bent or kinked?  
Does burner light with a match?  
Straighten hose.  
Push button ignition does not  
work.  
If match lights burner, check igniter (see below).  
If problems cannot be corrected by using these methods, please contact the Customer Service Representative in your area using the contact  
SIDE BURNER MAINTENANCE  
1) Igniter Wire  
2) Burner  
ƽWARNING: All gas controls and supply valves should be  
in the OFF position.  
ꢀꢂ  
(3)  
ꢀꢁ  
Make sure wire is connected between the igniter and electrode. Spark should  
be a white/blue color, not yellow.  
Side Burner Grate  
Side Burner Cap  
Side Burner Ring & Head  
Igniter Electrode  
Control Knob  
Igniter  
 
15  
ƽ ATTENTION: This product has been safety tested and is only certified for use in a specific country. Refer to  
country designation located on outer carton.  
These parts may be gas carrying or gas burning components. Please contact Weber-Stephen Products Co., Customer Service Department for  
genuine Weber-Stephen Products Co. replacement part(s) information.  
ƽ WARNING: Do not attempt to make any repair to gas carrying or gas burning components without contacting  
Weber-Stephen Products Co., Customer Service Department. Your actions, if you fail to follow this product  
Warning, may cause a fire or an explosion resulting in serious personal injury or death and damage to property.  
 
WEBER-STEPHEN PRODUCTS CO.  
©2003 The following trademarks are registered in the name of Weber-Stephen Products Co., an Illinois corporation, located at 200 East Daniels Road, Palatine, Illinois 60067 U.S.A.  
®
®
®
Australia; Smokey Joe, Weber, Kettle Silhouette , Genesis, Austria; Kettle Silhouette , Smokey Joe, Weber, Benelux; Kettle Silhouette , Smokey Joe, Weber, Compact Grill Configura-  
®
®
®
tion, Botswana; Weber, Canada; Smokey Joe, Genesis, China; Kettle Silhouette , Denmark; Kettle Silhouette , Smokey Joe, Weber, Finland; Smokey Joe, France; Kettle Silhouette ,  
®
Smokey Joe, Weber, One-Touch, Germany; Smokey Joe, Weber, One-Touch, Greece; Smokey Joe, Ireland; Kettle Silhouette , Smokey Joe, Italy; Smokey Joe, Weber, Japan; Smokey  
Joe, Weber, Korea; Smokey Joe, Weber, New Zealand; Weber, Smokey Joe, Nigeria; Weber, Norway; Smokey Joe, Weber, Portugal; Weber, South Africa: Smokey Joe, Weber, Kettle  
®
®
Configuration, Spain; Smokey Joe, Weber, Sweden; Kettle Silhouette , Smokey Joe, Switzerland; Kettle Silhouette , Smokey Joe, Weber, United Kingdom; Smokey Joe, Weber, Weber  
®
One-Touch, U.S.A..; Kettle Configuration, Kettle Silhouette , Smokey Joe, Weber, One-Touch, Firespice, Go-Anywhere, U.S.A.;Kettle Configuration, Kettle Silhouette, Genesis, Fla-  
vorizer, Crossover, Flamgo, Performer, Rapidfire, Tuck ‘N Carry, Jumbo Joe, Bar-B-Kettle, Master-Touch, Spirit, Grill Out, Summit, Platinum, 1-800-Grill-Out, Ranch, Matchless Flame,  
®
Zimbabwe; Weber, Kettle Configuration, Kettle Silhouette .  
 

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